We all know the feeling. You’ve bought a gift for a loved one, or you need to return an item to a vendor, and you just can’t find a cardboard box big enough to fit it in. Cue hours of searching, then difficulty finding packaging materials stable enough to prevent damage to the item and a shipping company with the skills to transport it.
Now imagine that scenario again, but you’re shipping an entire laboratory, warehouse, or factory full of oversized items. Difficult, right? It doesn’t have to be. With support from an expert crating company, you can reliably ship large packages, reassured that they’ll arrive at their destination intact. Let’s explore how.
How to pack oversized items
The standard cardboard boxes won’t cut when you’re shipping large items. Not only do they not provide adequate space for large objects, but if your object is heavy-duty, it will simply fall through the bottom of the cardboard.
The solution is wooden crates. Wooden crates are made from the highest-quality timber to ship oversized, odd-shaped, valuable, or breakable items to their destination.
If you work with a crating company, you can order custom crates built to fit the dimensions of your particular items. Once you’ve selected your custom crate, there are a few more things to consider before organizing the shipment of your item.
Packing materials for shipping large objects
The most common categories of oversized items are electronic goods, laboratory equipment, and machinery. Not only are these items oversized, but they’re also cumbersome, heavy, and often odd-shaped. Therefore, part of shipping oversized items is establishing which packing materials will best protect your package during transport.
If your items are substantial, they’ll need more than standard bubble wrap to be protected. You’ll need packing materials proven to keep your item safe and absorb shocks. But most of all, in the case of electronics, you’ll need to prevent moisture from damaging your equipment.
Foil bag and vapor barrier products
When shipping moisture-sensitive items, you can rely on foil bags and vapor barrier products to keep them in perfect condition. They are used on cargo shipped via air or ocean transportation to protect from any moisture or water damage. While these products aren’t necessary for all oversized items, they can prevent damage to things such as electrical equipment and machinery, which are prone to breakage when exposed to moisture.
Foam
Meanwhile, foam packing material protects the most high-value and delicate items, such as paintings, sculptures, fragile antiques, and high-end equipment and machinery. Foam works by cushioning the items inside the wooden crate. It’s also a shock absorber. It also fills the space around the objects to stop them from breaking during the journey due to content shifting.
Custom pallets and skids for oversize items
There are currently five billion pallets in use worldwide, and there’s good reason for their popularity. When you’re shipping bulky, oversized goods, they’re not always the easiest things to maneuver. But, with the help of a specially tailored pallet or skid, you can ship a broader range of products while reducing the need for manual handling.
Sometimes, a full-blown wooden crate isn’t necessary, but you need a strong base to carry the weight of your large, heavy goods while in transit. Pallets and skids are easily transportable, inexpensive, and stackable, enabling you to transport multiple items simultaneously.
On-site crating makes shipping large items easier
If you’re working with a crating company to ship your items, you might be concerned about how to get the item to the crating company in the first place. With some crating companies, including ourselves here at South Shore Crate & Pack, you can have your items crated at your premises. On-site crating removes the risk of transporting huge items from one place to another without protection.
Ocean container loading
If you’re sending items by sea, there’s a good chance they’ll be shipped using an ocean container – especially if they’re oversized. Crates shipped in an ocean container must be adequately blocked, braced, and loaded to ensure their safe passage. With this in mind, opt for a crating company with experience loading ocean containers properly.
How to ship large items
Once you’ve crated your items, you’ll have to organize their transportation to their destination. While shipping costs can sometimes be expensive for more oversized items, a crating company can liaise with shipping partners to get you the best deals.
There are a few other things to consider, depending on where and how you’re shipping your items. If you’re shipping overseas, check whether what you are sending is a legal import in its destination country.
Warehousing for oversize objects
If you’re shipping a significantly large product, there’s a good chance you won’t have room in your home or office premises to store the product while you wait for it to be packed and shipped. Safely storing your cargo while it awaits shipment saves you space and gives you peace of mind that your load is safe and secure. That’s where a warehousing service comes in.
Crating companies that offer warehousing allow you to store your crate on their premises before it’s shipped. At South Shore Crate and Pack, we run a facility accommodating long-term, short-term, and cross-dock warehousing. The best part? Our warehouse is under 24/7 surveillance, so you can rest assured that your items are safe under our roof.
Courier service
When shipping via courier, you have a few options. Traditional courier services are the best-known and, arguably, most reliable for shipping packages by air or sea. Moving companies (like the type you’d use to move house), on the other hand, are a good option for items being transferred over a short distance.
Suppose you’re moving multiple large items at once. In that case, moving companies might be your best option. Moving companies know how to transport large objects and are more environmentally friendly than sending your shipment by air. However, their availability might not be as good as traditional couriers, so it’s worth double-checking, especially if you require next- or same-day delivery.

Top tips when shipping large packages
Separate items where possible
Often, shipping large packages all in one is non-negotiable, but where possible, try to separate your items into a few smaller containers to save money on shipping costs. Of course, you’ll likely still require wooden crates to keep your items intact, but you can pay less on shipping fees by using smaller, lighter custom crates.
Distribute weight evenly
One of the best ways to minimize damage risk to your package is to distribute its weight evenly. If there are multiple large items in the box, put the heaviest at the bottom and balance the weight to avoid the box tilting when being lifted. The easiest way to keep the items as centered as possible within the crate is by using insulation (such as foam) to fill the gaps around the objects.
Use labels
While wooden crates are excellent at maintaining the integrity of your items, using labels such as “handle with care,” “fragile,” or “this way up” will alert the carriers on how best to transport them. It’s also worth highlighting the weight of the package using a sticker. This will notify your courier to take precautions when moving your item to minimize the risk of manual handling injuries or damage.
Save money by delaying the arrival date
Shipping oversized items can be expensive, so another way to save money is by delaying the arrival date if possible. Instead of opting for next-day delivery, or shipping your items by plane, choose a later arrival date or choose transportation by sea if you’re shipping abroad. Shipping via ocean instead of air is also more environmentally friendly, so it’s worth doing if that’s feasible.
FAQs about shipping large items
One of the most significant perks of working with a crating company is the customizability of your crate. Rather than forcing your large object into a particular container, work with the crating company to develop a custom crate that perfectly fits the size of your large item.
Wood is useful because it’s sturdy, and heavy-duty wooden crates can hold hefty weight without buckling. In addition, wooden crates can be reused and recycled, meaning you’re not creating waste with your shipment.
Put simply, shipping oversized items in cardboard boxes is a bad idea. Oversized items tend to weigh significantly more than smaller ones, so you risk your item falling through the bottom of the cardboard box. In addition, even if your object is incredibly lightweight, cardboard has length limits to maintain integrity.
For peace of mind, opt for wooden crates when shipping anything particularly large or heavy. While shipping in crates does cost more at the outset, it will be significantly cheaper than paying for new items if yours get damaged in transit.
Work with an experienced crating company. They’ll be able to make a custom crate for an extensive range of shapes and sizes. Of course, there’s no guarantee that they’ll be able to package your most oversized items. Still, it’s worth asking your crating company and checking the shipping charges. If your object is enormous, you may need to bypass the traditional couriers and work with one specializing in shipping oversized items.
Shipping large items can be expensive, but there are ways to keep costs down. Choosing to send your items by freight instead of by air is an excellent first step.
Next-day delivery tends to be the most expensive option. So, if you can wait for your item to reach its destination, delay the delivery date for the best price. It’s also worth separating large items into smaller ones, as you may pay less for a few lighter packages than you would for one very heavy one.
If you work with a crating company that has connections with shipping partners, they’ll be able to get you the most suitable deal for your package. eCommerce sellers shipping oversized items should consider increasing the delivery cost depending on the item’s size or passing on the charges by pricing your more oversized items higher.
Perhaps your item is large but not breakable, meaning it doesn’t necessarily require a wooden crate and all the additional filling. Still, it does need a sturdy base to be transported, as well as moved from container to container. In this case, a pallet could do the job. A standard pallet can hold up to 2,500lbs, so they’re suitable for heavy items, too.
Shipping large items made easy
Here at South Shore Crate & Pack, we have experience working with packages of all shapes and sizes and know exactly how to ship large and oversize items. So, whether you’re relocating laboratory equipment, transporting machinery, or shipping electronic equipment, we have the tools to get your large parcel from A to B perfectly intact.
We offer a range of services, including on-site crating and warehousing. So whether it’s more convenient for us to crate at your premises or store your package at ours, we’ve got you covered.
We also offer a range of packing materials, from foam to foil bags and vapor barriers. As a result, your items will remain free from water damage and can be cushioned during their journey from state to state or overseas.
Want to know more about how we can pack and ship your oversized items? Contact us today for more information.